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-   -   replacement head ? (https://www.kawasakiforums.com/forum/klx-250s-71/replacement-head-39903/)

cegusman 03-15-2013 01:06 PM

Not sure if polishing them will work. I can feel the damage with my finger nail.

But I really don't know much. First time into a motor.

mmmbeefy 03-15-2013 04:15 PM

Speaking from my order just a few weeks ago, "Head assembly" just means the head and cam retainer, they are a matched set.

cegusman 03-15-2013 05:50 PM

gotcha. Guess it looks like this may cost $1000 just to get a new head, cams, and valves. FML

durielk 03-15-2013 06:02 PM

OK, what is the down side on putting it all back together and riding it? If it works you save $1000. The bearing surfaces look burnt, I would knock off all the high places, clean all the oil passages and put it back together. Put a lot of grease on that journal. Yours does not look too bad, the cam lobes & buckets were shot on that other post.
If your planning a trip across south america, put a rebuilt head on.

cegusman 03-15-2013 07:08 PM

Need to get the valves replaced, Last valve reshim they were very close to the limit. So I would already be putting $300 into it just for that. Don't want to dump money into a bad head.

Got a line on another head locally but the guy is not sure if it is in good shape. Thinks he may have lost a valve. If cams are good I can get them cheap. May send the head to Bill with the cylinder and see what he thinks. Worst case I will just order a new head and cams and have it shipped directly to him to put together.

darkmarc 03-15-2013 11:40 PM

I'd run that head as is. I've seen worse and still worked fine.
marc

cegusman 03-19-2013 12:52 PM

What would be the best way to polish it some?

deej 03-19-2013 03:34 PM

As long as what you can feel with your fingernail is recessed and not above then I think its fine.

cegusman 03-19-2013 03:54 PM

Ok. guess I will just run it.

darkmarc 03-20-2013 12:01 AM

This is the only thing I can see that I would address.
https://www.kawasakiforums.com/forum...0314-00086-jpg
It appears to have eroded the edge. I would file that corner at a 45*,removing the stress riser. Then polish with a green scotch brite pad, lightly.Use plenty of assembly lube(I like moly grease).
good luck
marc


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