Looks like a busy weekend coming up

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Old 02-09-2009 | 07:33 PM
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Default Looks like a busy weekend coming up

I know it isn't for a KLX250S, but it's about time I started getting the Yamaha YZ250 restored so here's a list (at the end of the post) of some of the stuff I'll be putting on her this upcoming weekend.

I already did some work, which you can see at my picasa site.

http://picasaweb.google.com/Notarat/...eat=directlink


Item Name
HOLDER,LEVER 1 4851-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
HOLDER,LEVER LWR 1 776-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
LEVER L 4852-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
BOLT 4853-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
NUT,U 4804-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
BOLT 364484-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
BOLT 4854-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
NUT,SPEC'L SHAPE 4855-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
CABLE,THROTTLE 1 285663-001*|*Yamaha 1998 YZ250K1 STEERING HANDLE - CABLE
CABLE,THROTTLE 1 285663-001*|*Yamaha 1998 YZ250K1 STEERING HANDLE - CABLE
AIR CLEANER CASE A 2896-001*|*Yamaha 1998 YZ250K1 INTAKE
SEAL 851-001*|*Yamaha 1998 YZ250K1 INTAKE
COLLAR 622-001*|*Yamaha 1998 YZ250K1 FENDER
BOLT,WITH WASHER 5749-001*|*Yamaha 1998 YZ250K1 FENDER
PLUG,SPEC'L SHAPE 656-001*|*Yamaha 1998 YZ250K1 FRAME
SCREW,FLAT 5030-001*|*Yamaha 1998 YZ250K1 REAR ARM
PATCH A 4887-001*|*Yamaha 1998 YZ250K1 REAR ARM
COVER 4903-001*|*Yamaha 1998 YZ250K1 REAR ARM
SCREW,FLAT 5030-001*|*Yamaha 1998 YZ250K1 REAR ARM
PATCH A 4887-001*|*Yamaha 1998 YZ250K1 REAR ARM
COVER 4903-001*|*Yamaha 1998 YZ250K1 REAR ARM
BOLT, W/WASHER 2939-001*|*Yamaha 1998 YZ250K1 STEERING
COLLAR 631-001*|*Yamaha 1998 YZ250K1 SIDE COVER
BOLT,FLANGE 4988-001*|*Yamaha 1998 YZ250K1 SIDE COVER
NUT, SPRING (4ES) 1034-001*|*Yamaha 1998 YZ250K1 SIDE COVER
BRAKE PAD KIT 668-001*|*Yamaha 1998 YZ250K1 FRONT BRAKE - CALIPER
BRAKE PAD KIT, 2 5994-001*|*Yamaha 1998 YZ250K1 REAR BRAKE - CALIPER
HOLDER,LEVER 1 4851-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
HOLDER,LEVER LWR 1 776-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
LEVER L 4852-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
BOLT 4853-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
NUT,U 4804-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
BOLT 364484-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
BOLT 4854-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
NUT,SPEC'L SHAPE 4855-001*|*Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER
GROMMET 531083-001*|*Yamaha 1998 YZ250K1 RADIATOR - HOSE
COLLAR 4885-001*|*Yamaha 1998 YZ250K1 RADIATOR - HOSE
BOLT,SMALL FLANGE 626-001*|*Yamaha 1998 YZ250K1 RADIATOR - HOSE
WASHER,PLATE 4730-001*|*Yamaha 1998 YZ250K1 RADIATOR - HOSE
BOLT,BUTTON 357511-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT,WASHER BASED 4499-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT,FLANGE (4MY) 5739-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT, FLANGE 363959-001*|*Yamaha 1998 YZ250K1 FRAME
WASHER,PLATE 346868-001*|*Yamaha 1998 YZ250K1 FRAME
NUT, SELF LOCKING 4512-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT, FLANGE 363988-001*|*Yamaha 1998 YZ250K1 FRAME
WASHER 4744-001*|*Yamaha 1998 YZ250K1 FRAME
NUT,SELF-LOCKING 648-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT,WASHER BASED 649-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT,FLANGE(4MY) 1077-001*|*Yamaha 1998 YZ250K1 FRAME
TENSIONER 646-001*|*Yamaha 1998 YZ250K1 FRAME
TENSIONER 640-001*|*Yamaha 1998 YZ250K1 FRAME
BEARING 641-001*|*Yamaha 1998 YZ250K1 FRAME
COLLAR 4506-001*|*Yamaha 1998 YZ250K1 FRAME
BOLT, SMALL FLANGE 643-001*|*Yamaha 1998 YZ250K1 FRAME
NUT,SPEC'L SHAPE 346074-001*|*Yamaha 1998 YZ250K1 FRAME
WASHER, PLATE 4509-001*|*Yamaha 1998 YZ250K1 FRAME
CLAMP, HOSE 600-001*|*Yamaha 1998 YZ250K1 FRAME
NUT,ADJUSTING 722-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
COLLAR,LEVER 1 723-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
CIRCLIP (6L5) 4802-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
CIRCLIP 725-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
WASHER 726-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
LEVER 2 285664-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
COVER,HANDLE LEVER 732-001*|*Yamaha 1998 YZ250K1 FRONT MASTER CYLINDER
SPACER, BEARING 737-001*|*Yamaha 1998 YZ250K1 FRONT WHEEL
SPACER 4937-001*|*Yamaha 1998 YZ250K1 REAR WHEEL
GUIDE, CABLE 708-001*|*Yamaha 1998 YZ250K1 FRONT - FORK 1
HOLDER, DAMPER 753-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
GROMMET 4822-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
BOLT,WASHER BASED 342687-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
BOLT,WITH WASHER 531080-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
COLLAR 349840-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
SCREW,BINDING 4824-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
BRACKET,SEAT 758-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
SCREW,FLAT 4825-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
FUEL **** ASSY 1 4827-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
HOSE 351999-001*|*Yamaha 1998 YZ250K1 FUEL TANK 1
CLIP,SCISSOR 4831-001*|*Yamaha 1998 YZ250K1 FUEL TANK 4
WASHER,PLATE 4832-001*|*Yamaha 1998 YZ250K1 FUEL TANK 2
SCREW,SPEC'L SHAPE 767-001*|*Yamaha 1998 YZ250K1 FUEL TANK 2
OIL SEAL,DD-TYPE 882-001*|*Yamaha 1998 YZ250K1 REAR ARM 2
BOLT,HEX. SOCKET HEA 888-001*|*Yamaha 1998 YZ250K1 REAR ARM 4
BOLT, WASHER (4KG) 5760-001*|*Yamaha 1998 YZ250K1 REAR ARM 2
NUT, FLANGE 363629-001*|*Yamaha 1998 YZ250K1 REAR ARM 2
BOLT,FLANGE(4MY) 795-001*|*Yamaha 1998 YZ250K1 REAR ARM 1
STAY,MUFFLER 1 2935-001 | Yamaha 1998 YZ250K1 Exhaust 1
STAY, MUFFLER 2 4726-001 | Yamaha 1998 YZ250K1 Exhaust 1
BOLT,FLANGE (4MY) 612-001 | Yamaha 1998 YZ250K1 Exhaust 2
BOLT, W/WASHER 2939-001 | Yamaha 1998 YZ250K1 Exhaust 1
BOLT, SMALL FLANGE 4727-001 | Yamaha 1998 YZ250K1 Exhaust 1
EMBLEM 1 295720-001 | 1998 Yamaha YZ250K1 SIDE COVER 1
BRACKET,LICENCE 44768-001 | 2001 Yamaha XT225N FENDER 1
BOSS, CLUTCH 1485933-001 | 1998 Yamaha YZ250K1 CLUTCH 1
SCREW,WITH WASHER 1197-001 | 1998 Yamaha YZ250K1 CLUTCH 6
ROD,PUSH 2 4640-001 | 1998 Yamaha YZ250K1 CLUTCH 1
PUSH LEVER COMP. 4641-001 | 1998 Yamaha YZ250K1 CLUTCH 1
pipe 5578-001 | Yamaha 1998 YZ250K1 CARBURETOR 1
pipe 289765-001 | Yamaha 1998 YZ250K1 CARBURETOR 1
hose 5590-001 | Yamaha 1998 YZ250K1 CARBURETOR 1
GUARD,FLAP 4520-001 | Yamaha 1998 YZ250K1 FENDER 1
HOSE 2 695603-001 | Yamaha 1998 YZ250K1 RADIATOR - HOSE 2
PIPE 4 5541-001 | Yamaha 1998 YZ250K1 RADIATOR - HOSE 1
SEAL, GUARD 887-001 | Yamaha 1998 YZ250K1 REAR ARM 1
890-001 | Yamaha 1998 YZ250K1 REAR ARM 1
EMBLEM, YAMAHA 911-001 | Yamaha 1998 YZ250K1 REAR ARM 1
SWITCH,HANDLE 1 839-001 | Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER 1
SWITCH,HANDLE 1 839-001 | Yamaha 1998 YZ250K1 HANDLE SWITCH - LEVER 1

Yes. I ordered 2 kill switches. (damn twitchy index finger)
 
  #2  
Old 02-09-2009 | 08:37 PM
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Wow! That sounds a lot more fun that what I got planned. I'm installing 400 sqft of laminate flooring and painting a bedroom and installing Direct TV in 4 rooms. Wanna trade?
 
  #3  
Old 02-09-2009 | 09:00 PM
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haha wow what a list,, Me Im goin to see WVU stomp Tenn... This weekend wooohoooooo
 
  #4  
Old 02-09-2009 | 09:09 PM
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Last two pics from the picasa album are from me reassembling the Frame, Triple Tree, Forks, Swing Arm, Shock, and all the suspension linkages.

I annotated the work I did (the bearings) and the work I plan to start this coming weekend.

I still need to finish painting the Sub Frame and clean the engine and paint it this week.
 
  #5  
Old 02-09-2009 | 09:59 PM
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Wow - looks like a great project. Don't leave us hanging though, will need more pics and very interested in how that MX Tech suspension works out. Good luck!
 
  #6  
Old 02-13-2009 | 02:04 AM
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Last edited by mandark; 02-13-2009 at 04:01 AM.
  #7  
Old 02-13-2009 | 04:01 AM
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resized for those who are on dial-up
 
  #8  
Old 02-17-2009 | 06:06 PM
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I only put about 15 hours on this bike before it got stolen. There's no telling how much abuse it saw in the hands of that scumbag thief.

I'd hate to get the bike restored only to have it seize a main bearing or break a piston from the abuse it saw, so I have decided that even though the bike is currently pulling very good compression, it's time to take the top end off and check it before I put the Yammy back together.

That's going to require, at a minimum, gaskets for a top-end job.

Any preferences on gasket suppliers? I have it narrowed down to Cometics and Moose because they both seem to put out a quality product at a reasonable price.

Anyone run into any horror stories using either Mfgr's kits?

Considering the age of the bike, it may be wise to just plan on doing top & bottom anyway so I'll be buying the complete top & bottom end kit with oil seals in case I have to split the case and do a bottom end on it.
 
  #9  
Old 02-17-2009 | 06:11 PM
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Cometic seems to be the gasket maker of choice on the 450r forum and those guys build alot of engines. Don't know about Moose. I think Bill B is also providing cometic with his BB kits.
 
  #10  
Old 02-17-2009 | 07:36 PM
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Smile Sounds like fun...I will be

Breaking in my new bike.
Have fun, looks like a nice project.
 

Last edited by Davebert; 02-17-2009 at 08:19 PM.



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