KLX 300 Muzzy Slip on

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  #21  
Old 06-12-2011, 11:44 AM
zomby woof's Avatar
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If I think of it later, I'll take pics. I have both sitting in my shop.
 
  #22  
Old 06-12-2011, 01:22 PM
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I knew we'd been here before. Full info I got from Kawa' AUS and Two Brothers AUS supplier on post #8.

I tool have a KLX250S muffler. It came with my bike from the factory, fitted to 300R header. That's how we get em down here!

>>>https://www.kawasakiforums.com/forum...uestion-21311/<<<
 
  #23  
Old 06-12-2011, 04:27 PM
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Lutz,

I'm rather interested on how was it to fit the 300R full system to the KLX and the results. Thank you.
 
  #24  
Old 06-12-2011, 05:02 PM
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Originally Posted by Malves
Lutz,

I'm rather interested on how was it to fit the 300R full system to the KLX and the results. Thank you.
It couldn't be easier. Unbolt the 250S exhaust. Bolt on the 300R exhaust. It's a direct fit.

Results... well, it picked up a bit of power. Not earth shattering (you won't shatter the earth with any amount of power these bikes can make), but definitely more power than stock. Also, I hadn't ridden with the stock pipe in a month or more, so my comparison wasn't quite back to back.
 

Last edited by Lutz; 06-12-2011 at 05:04 PM.
  #25  
Old 06-12-2011, 05:15 PM
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Originally Posted by WestOzKLX
Mine's a KLX250RH7A
Talked to the 2 Brothers Australia rep (they're based here in Perth.) The mid pipe that comes with the muffler IS designed to fit the 300 and 250 OE headers according to him. Summary of the conversation below.
The 2 Brothers mid pipe has a long dual taper (necessary to fit 2 sizes of head pipe) on the part that connects to the header. For the 250 the header connects to the smaller diameter pipe, for the 300 you clamp the larger diameter of the mid pipe and let the smaller (the end part) seat further inside the header pipe. To achieve this the small gasket on the inside of the 300 header needs to be removed.
The mismatch and fitting issue is not with the after market pipe. It was identified in the Kawa factory when they fitted the USA spec 250S muffler to the Aus spec 300 header to meet AUS ADR and noise regulations. It appears they solved this by fitting a gasket into the end of the 300 OE header so the 250S muffler could be fitted. Cheap factory fix. The ADR and noise regulations also account for the odd holes we have drilled in the carb' slide (they reduce exhaust noise by limiting the lift of the carb' slide.)
I' sure this info will help.[:-]
It was that dual taper part of the aftermarket mufflers that I was missing.
 
  #26  
Old 06-13-2011, 12:32 AM
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Originally Posted by Lutz
It couldn't be easier. Unbolt the 250S exhaust. Bolt on the 300R exhaust. It's a direct fit.

Results... well, it picked up a bit of power. Not earth shattering (you won't shatter the earth with any amount of power these bikes can make), but definitely more power than stock. Also, I hadn't ridden with the stock pipe in a month or more, so my comparison wasn't quite back to back.
It is a direct fit, but if your bike is an AUS or NZ spec bike then you'll need to pull out the gasket that's in the end of the header (muffler end) before you fit up the muffler.
 
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