how to change front sprockets?

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  #31  
Old 09-14-2011, 03:46 AM
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Originally Posted by IDRIDR
$150 to $200 for an oil change? Holy #*@& batman!

Yes, buy tools. They will probably be less than the price of admission to the shop, and you'll always have them.

Or find a buddy with tools.
Agree, and if you plan to do your own work, which is not that hard, the tools will pay for them selfs in no time. No need to buy high end tools if you are not going to use them alot, but do buy good one's.
 
  #32  
Old 09-14-2011, 02:45 PM
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2007 Green machine: "the tools will pay for them selfs in no time. No need to buy high end tools"
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Ya, I would go ahead and buy a reasonable quality set of core tools. Lots of guys have no problem spending $100s on some Wiha, S-K, Snap on, or Mac tool that they'll use once every couple of years, but I personally don't feel there is a need for professional quality if you are not a professional.
Most of my tool box is mid-grade Craftsman/Mastercraft stuff which has lasted for 20+ years now with no sign of needing replacement any time soon...
 
  #33  
Old 09-16-2011, 03:28 AM
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just changed my front sprocket tonight. What a pain in the *****. First take the front sprocket cover off. keep the bike on the ground. Pend back the lock washer, once thats complete. Sit on the bike, grab the front and back brake break... then go for it. Once that is loose. Remove codder pin for rear axle. Its eaiser if you just pull the entire axel. I also took off change guard on the bottom and top. Remove sprocket, place new one on with an oil and grease mixture (recommended in manual). Once done, replace rear axle and tire... align as best as possible, tighten down axle nut to specified torque, adjust chain tension... 1/4 flex in middle both ways. Once complete, I only put the upper guard on.... lube the chain while the whole thing is apart. it should take you 10 minutes to change the oil, make sure you have a little grease for the back of the filter and spring.
 
  #34  
Old 09-16-2011, 03:49 AM
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Originally Posted by KLXHunter
just changed my front sprocket tonight. What a pain in the *****. First take the front sprocket cover off. keep the bike on the ground. Pend back the lock washer, once thats complete. Sit on the bike, grab the front and back brake break... then go for it. Once that is loose. Remove codder pin for rear axle. Its eaiser if you just pull the entire axel. I also took off change guard on the bottom and top. Remove sprocket, place new one on with an oil and grease mixture (recommended in manual). Once done, replace rear axle and tire... align as best as possible, tighten down axle nut to specified torque, adjust chain tension... 1/4 flex in middle both ways. Once complete, I only put the upper guard on.... lube the chain while the whole thing is apart. it should take you 10 minutes to change the oil, make sure you have a little grease for the back of the filter and spring.
No need to remove the rear tire. Just loosen the nut for the axle and push all the way forward. Also if I remember correctly the manual says 50-60 mm of slack on the top of the swing arm. My manual even shows a picture.
 
  #35  
Old 09-16-2011, 04:17 AM
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Originally Posted by KLXHunter
just changed my front sprocket tonight. What a pain in the *****. First take the front sprocket cover off. keep the bike on the ground. Pend back the lock washer, once thats complete. Sit on the bike, grab the front and back brake break... then go for it. Once that is loose. Remove codder pin for rear axle. Its eaiser if you just pull the entire axel. I also took off change guard on the bottom and top. Remove sprocket, place new one on with an oil and grease mixture (recommended in manual). Once done, replace rear axle and tire... align as best as possible, tighten down axle nut to specified torque, adjust chain tension... 1/4 flex in middle both ways. Once complete, I only put the upper guard on.... lube the chain while the whole thing is apart. it should take you 10 minutes to change the oil, make sure you have a little grease for the back of the filter and spring.
Boy, I ain't ever changing my sprocket again way too much work.

On another note; I put some oil in the oil filter hole before I install the filter.
 
  #36  
Old 09-16-2011, 04:39 AM
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Like most exercises, it gets easier with practice.
My upper chain guard was removed earlier (large rear sprocket).
The lower chain guide is usually just left there. I used to remove the two rear bolts, loosen the front one, and let it swing down.
I actually enjoy switching out the front sprocket...changing the bike from a hill climbing machine to a road runner, then back
 

Last edited by IDRIDR; 09-16-2011 at 05:36 AM.
  #37  
Old 09-17-2011, 04:00 AM
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Originally Posted by ahnh666
the stock tool kit was lost...went to find a 27mm socket, but guess it's an odd size...went to couple places and none had in stock...harbor freight tools told me to come back next week....so, guess i'll pick up the 27mm and electric impact gun next week...
What about going to your local sears store and buying a craftsman socket. Better yet don't just buy one socket, I would buy a set of them.
 
  #38  
Old 09-21-2011, 02:58 AM
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$40 electric impact wrench....$0.99 27 mm impact wrench socket...bolt holding the front sprocket comes off like nothing in a second...no need to push brake or anything...(tried with a breaker bar and i couldn't do it)....i've been bargain shopping at harbor freight...$39.99 chicago impact wrench with coupon until 9/30/11....

well...that's where i stopped and had to put the original sprocket back on....guess i need the 2 12mm open ended wrench for the little bolt pushing the rear wheel bolts straight...back to the tool store...
 

Last edited by ahnh666; 09-21-2011 at 03:11 AM.
  #39  
Old 09-21-2011, 03:42 AM
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Originally Posted by ahnh666
$40 electric impact wrench....$0.99 27 mm impact wrench socket...bolt holding the front sprocket comes off like nothing in a second...no need to push brake or anything...(tried with a breaker bar and i couldn't do it)....i've been bargain shopping at harbor freight...$39.99 chicago impact wrench with coupon until 9/30/11....

well...that's where i stopped and had to put the original sprocket back on....guess i need the 2 12mm open ended wrench for the little bolt pushing the rear wheel bolts straight...back to the tool store...
I hope when you used the impact wrench that you had the bike in Neutral,,
There is no harm in using the impact if in neutral however if the bike were in gear you would be stressing the gear mesh. in neutral the only resistance is the chain to the rear wheel. Just thought i would add that info for the future readers wanting to use an impact.
 
  #40  
Old 09-21-2011, 04:51 AM
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thanks...the bike is always on neutral when i have it parked (unless it's on a hill)

Originally Posted by GaryC
I hope when you used the impact wrench that you had the bike in Neutral,,
There is no harm in using the impact if in neutral however if the bike were in gear you would be stressing the gear mesh. in neutral the only resistance is the chain to the rear wheel. Just thought i would add that info for the future readers wanting to use an impact.
 


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