18,000 Mile valve adjustment.

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  #21  
Old 09-28-2012 | 09:20 PM
Malves's Avatar
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Originally Posted by ahnh666
there was no way for me get the valve cover up and over the cam/cam chain on the right...the right fan had to come off to get the cover up high enough...

2009 klx250sf
+1 Impossible to remove the head cover without removing the fan.
 
  #22  
Old 09-28-2012 | 09:41 PM
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when you try to take the valve cover off the first time, you'll see....you start trying to take it out from the top...you twist it...turn it...it's like some stupid puzzle...but, something seems to always be in the way...
 
  #23  
Old 09-28-2012 | 10:47 PM
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Originally Posted by Malves
+1 Impossible to remove the head cover without removing the fan.
You can get it off on an 07 without removing the fan. It is a puzzel and I dont remember how I did it but I have never removed the fan. A few valve checks and the 351 instal.
Dan
 
  #24  
Old 09-29-2012 | 03:22 AM
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On my 07 I can get the cover off with the fan on, but, it is kind of a bitch as the throttle cables and wiring harness are in the way.

If I pull the wiring harness up and loosen the throttle cable nut on the carb I can swing the solid piece of the cable over and then get the cover off...
 
  #25  
Old 07-12-2013 | 10:59 AM
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CRANKCASE ASPIRATION at 5000 r.p.m.

Displacement Cubic ft. / Minute Cubic ft. / Second Litres / Minute Litres / Second
400cc 71 1.2 2000 33.3
450cc 79 1.3 2250 37.5
500cc 88 1.5 2500 41.7
550cc 97 1.6 2750 45.8
600cc 106 1.8 3000 50.0
650cc 115 1.9 3250 54.2
700cc 123 2.0 3500 58.3
750cc 132 2.2 3750 62.5
800cc 141 2.4 4000 66.7
850cc 150 2.5 4250 70.8

The total displacement of the engine is vented out of the crankcase on each downstroke and is sucked in during each upstroke. Total air flow (both up- and downstrokes) is double the value in the table. i.e. an 850cc engine at 5000 r.p.m. must exhaust 150 c.f.m., and must ingest an additional 150 c.f.m., for a total air volume displacement of 300 c.f.m. (8500 litres per minute).

If the crankcase breather tube is restricted due to fouling, dents, or inadequate size, the aspiration rate will be reduced. If the required volume of air is not aspirated, the pistons will be fighting an opposing vacuum on the upstroke, and will be fighting a positive pressure on the downstroke, thus robbing your engine of power and reducing peak r.p.m. If you have piston blow-by due to ill fitting, worn, or fouled rings, the crankcase is overpressurized on the power stroke and you can throw the data-table right out of the window. A previous post on the air flow rates of PCV valves indicated a maximum flow rate of less than 5 c.f.m. As you can see from the chart above, this flow rate is grossly inadequate for even the smallest engine.
 
  #26  
Old 07-16-2013 | 12:27 AM
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Originally Posted by Richard Avatar
CRANKCASE ASPIRATION at 5000 r.p.m.

Displacement Cubic ft. / Minute Cubic ft. / Second Litres / Minute Litres / Second
400cc 71 1.2 2000 33.3
450cc 79 1.3 2250 37.5
500cc 88 1.5 2500 41.7
550cc 97 1.6 2750 45.8
600cc 106 1.8 3000 50.0
650cc 115 1.9 3250 54.2
700cc 123 2.0 3500 58.3
750cc 132 2.2 3750 62.5
800cc 141 2.4 4000 66.7
850cc 150 2.5 4250 70.8

The total displacement of the engine is vented out of the crankcase on each downstroke and is sucked in during each upstroke. Total air flow (both up- and downstrokes) is double the value in the table. i.e. an 850cc engine at 5000 r.p.m. must exhaust 150 c.f.m., and must ingest an additional 150 c.f.m., for a total air volume displacement of 300 c.f.m. (8500 litres per minute).

If the crankcase breather tube is restricted due to fouling, dents, or inadequate size, the aspiration rate will be reduced. If the required volume of air is not aspirated, the pistons will be fighting an opposing vacuum on the upstroke, and will be fighting a positive pressure on the downstroke, thus robbing your engine of power and reducing peak r.p.m. If you have piston blow-by due to ill fitting, worn, or fouled rings, the crankcase is overpressurized on the power stroke and you can throw the data-table right out of the window. A previous post on the air flow rates of PCV valves indicated a maximum flow rate of less than 5 c.f.m. As you can see from the chart above, this flow rate is grossly inadequate for even the smallest engine.
Took the restricter out of the 2010 Aus spec klx250.

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